Smart Torque System™

End-to-end quality and productivity management for mission-critical work.
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The Smart Torque System™ (STS) is a patented end-to-end quality and productivity management system that connects, collects, and manages mission-critical work, providing a single source of truth for quality assurance and progress tracking.

Using digitally connected tools, STS collects data generated during critical industrial bolting activities to significantly improve the safety, quality, and productivity of your facility and team, through real-time feedback that helps to reduce exposure hours, rework, and unplanned downtime.

ASSURANCE WORK WAS DONE RIGHT

TRANSPARENCY AND ACCOUNTABILITY

PAPERLESS QC IN REAL TIME

A SOLUTION FOR THE INDUSTRY, BY THE INDUSTRY

  • ZERO LEAKS on unit start-up

  • Remote access for offsite review of work completed onsite

  • Streamline headcount and reduce exposure hours for any work activity that requires bolted joint management

DIGITAL TOOL SUITE

ENABLE REAL-TIME VISIBILITY OF WORK ACTIVITIES

Connect manual and powered tools to confirm compliance of workflow tasks and accuracy of assembly.

  • Digital data collection for all methods of joint tightening and tensioning

  • Intrinsically Safe and ruggedized options available

  • Automatically set tools to target value, no manual setting required

    “USING SMART TORQUE HAS ELIMINATED THE CONCERN OF FLANGES BEING UNDER OR OVER-TORQUED DURING THE ASSEMBLY PROCESS.” – J.M., MECHANICAL QUALITY ENGINEER

TORQUEFIT™ MOBILE APPLICATION
 

DIGITAL TRACEABILITY OF COMPLETED WORK

Eliminate paperwork and get real-time progress monitoring and quality assurance through checklists, photo documentation, hold points, and tool data.

  • Modular, configurable workflows to manage any mission-critical task

  • Available for iOS and Android

  • Communicate directly with tools via Bluetooth to acquire data in real-time

  • Online and offline modes

    “THE SYSTEM ELIMINATED THE PAIN OF MANUAL RECORDING FOR DAILY VALVE INSTALLATION AND FLANGE TIGHTENING ACTIVITIES, WHICH PREVIOUSLY TOOK A GOOD AMOUNT OF SITE FOREMEN AND SUPERVISORS’ TIME.” – J.M., CONTRACT PLANNER

CUMULUS CONTROL
CENTER 

END-TO-END TRACEABILITY, ACCOUNTABILITY, AND PROGRESS MANAGEMENT OF FIELD ACTIVITY

Powerful monitoring and analytics tools for managing work quality, progress, and productivity.

  • Progress monitoring and quality assurance in real time

  • Detailed activity history for each bolted joint

  • Worker profile and certification management

  • Automatic report generation replaces handwritten paperwork

    “THE BENEFIT OF THE SMART TORQUE SYSTEM IN THE CONSTRUCTION INDUSTRY IS REVOLUTIONARY FOR FLANGE MANAGEMENT, PROGRESS REPORTING, AND DOCUMENT CONTROL.” – W.E., QUALITY ASSURANCE LEAD

CASE STUDY

IMPLEMENTING A DIGITAL BOLTED JOINT MANAGEMENT SYSTEM FOR QUALITY ASSURANCE DURING A MID-SIZED UNIT REFURBISHMENT PROJECT

This case study describes a recent use of the Smart Torque System™ (STS) on a major refurbishment project and presents productivity and quality data used by the customer to ensure a leak-free start-up.

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